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What Technology We Have About Tube Mill?
No.1 W Forming method
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Introduction:This forming method is mainly suitable for customers who need to produce both round and square pipes. As shown in this picture, the unit model is HG60, which can produce round pipes 25-76mm with thickness of 0.8-3.5mm, as well as square pipes 20x20-60x60mm with thickness of 0.8-3.0mm. When producing different shapes and diameters, only the entire set of molds or half sets of molds need to be replaced. | |
For Example: | |
HG32 |
Round:10-32mm, Square:10x10-25x25 |
HG60 |
Round:20-63mm, Square:15x15-50x50 |
HG76 |
Round:25-76mm, Square:20x20-60x60 |
HG89 |
Round:32-89mm, Square:25x25-70x70 |
More: HG114 HG140 HG165 HG219 HG273....... | |
No.2 FF(DFT) Forming method
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Introduction:This forming method is mainly suitable for customers who only need to produce square tubes and do not need to produce round tubes, such as 40x40-100x100, or 200x200-500x500, etc. The main advantage is that there is no need to replace the mold, and one set of molds can produce all sizes within the production capacity range. By adjusting the relative position of the mold, the effect of mold changeover can be achieved. | |
For Example: | |
LW400 |
Square:40x40-100x100 |
LW800 |
Square:80x80-200x200 |
LW1200 |
Square:150x150-300x300 |
More: LW1600 LW2000 LW2400 | |
No.3 FFX Forming method
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Introduction:This forming method belongs to a type of W-molding method, which can also produce round and square tubes. Mainly used for large units above 219mm, because the molds of large units are relatively heavy and expensive, this molding method can share some molds, and the forming opening area can share molds without replacement, so it can save mold costs. | |
For Example: | |
HG219 |
Round:114-219mm, Square:90x90-170x170 |
HG254 |
Round:114-254mm, Square:90x90-200x200 |
HG273 |
Round:114-273mm, Square:90x90-215x215 |
HG325 |
Round:165-325mm, Square:130x130-255x255 |
No.4 Full Automatic Square Pipe Production Line
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Introduction:This forming method belongs to a type of FF molding method, which can only produce square pipes and cannot produce round pipes. The mold is shared, and when producing pipes of different size, the mold does not need to be replaced, only the mold position needs to be adjusted. Its biggest feature is fully automatic specification replacement. Mold adjustment is driven by servo motors and automatically controlled by a PLC system to change specifications. When you need to change the specifications, you only need to enter the size and wall thickness you want on the IPad, and all molds will automatically start adjusting without the need for each mold to be manually adjusted separately. It also have memory function, and all plans can be saved. The next time the same specifications are produced, they only need to be retrieved and used. So it has the characteristics of saving roller costs, time, and labor. | ||
For Example: | ||
HGA400 |
Square:40x40-100x100 |
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HGA800 |
Square:80x80-200x200 |
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HGA1200 |
Square:150x150-300x300 |
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More: HGA1600 HGA2000 HGA2400 | ||
No.5 Off-line Quickly change mold table
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Introduction:The forming and sizing machine has two sets of workbenches, one for online production and the other for offline mold replacement. This way, there is no need to stop the machine when replacing the molds. After all the molds are replaced, production can be stopped and the replaced workbenches can be replaced as a whole. Greatly saves time on mold replacement, previously it took two days, now it only takes 2-4 hours. |
Suitable For HG32 HG50 HG60 HG76 HG89 HG114 HG165 |
No.6 Quick- change shaft system
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Introduction:The quick-change shaft system is used for off-line change rollers. Input new rollers on the shaft, take of the former shaft with roller from the machine, put on the ready off-line shaft on the machine. So it can save 60% of the time of change new rollers. | |
Suitable For: HG219 HG254 HG273 HG325 HG426 HG508 HG610 HG760 | |
No.7 Side out roller changing hydraulic device
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Introduction:This hydraulic device is mainly used to quickly move the frame out through the hydraulic device when replacing molds, achieving the effect of saving time, effort, and speed | |
Suitable For: HG32 HG50 HG60 HG76 HG89 HG114 HG165 | |
No.8 H Beam(I beam) Production Line
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Introduction:This production line is used for making welded H beam/ I beam. | ||||||
It can do these sizes: | ||||||
147х149х6х10 |
204х201х10х14 |
250х125х6х10 |
330х230х8х14 |
350х250х6х8 |
340х250х10х14 |
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150х150х8х10 |
250х200х4х4 |
300х150х6х8 |
330х230х10х16 |
350х250х8х10 |
400х300х8х10 |
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155х151х8х14 |
190х149х6х8 |
255х126х8х12 |
350х200х5х5 |
300х201х10х16 |
400х300х10х12 |
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160х152х10х16 |
250х200х4х5 |
300х150х6х10 |
298х149х6х8 |
350х250х10х12 |
400х300х12х15 |
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200х100х4х4 |
194х150х6х10 |
260х127х10х14 |
350х200х5х6 |
350х250х10х16 |
400х350х14х16 |
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200х100х4х5 |
199х151х8х12 |
246х249х8х12 |
350х200х6х8 |
400х210х6х6 |
396х199х8х12 |
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220х100х4х6 |
250х200х5х8 |
250х250х10х14 |
305х151х8х12 |
346х174х6х10 |
400х200х8х14 |
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240х120х5х5 |
204х152х10х14 |
253х251х10х16 |
350х200х6х10 |
400х210х6х8 |
406х201х10х16 |
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200х100х6х8 |
250х200х6х8 |
240х174х6х10 |
310х152х10х14 |
350х175х8х12 |
383х299х10х14 |
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240х120х6х6 |
250х200х8х12 |
300х220х4х6 |
298х299х10х14 |
400х250х8х8 |
400х350х6х12 |
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203х101х8х10 |
270х200х8х14 |
300х220х5х8 |
300х300х10х16 |
355х176х10х14 |
390х300х10х16 |
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240х130х6х8 |
270х200х10х16 |
244х175х8х12 |
300х305х14х16 |
400х250х8х10 |
400х350х8х14 |
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208х102х8х12 |
300х150х5х5 |
300х220х6х10 |
290х199х8х10 |
342х348х10х16 |
446х199х8х12 |
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196х199х8х10 |
248х124х6х8 |
249х176х10х14 |
350х250х5х7 |
334х249х8х12 |
450х200х10х14 |
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200х200х8х12 |
300х150х5х6 |
300х220х8х12 |
294х200х8х12 |
400х300х6х8 |
434х299х10х16 |
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No.9 Special Tube Shape
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Introduction:This tube production line is used for making all types of special shape. | |
Application: Doors and Windows, Decoration etc | |
